The organic Rankine cycle (ORC) applies the principle of the steam Rankine cycle to organic fluids that have low boiling points. These fluids are used as the working media to generate power from low-grade heat sources, such as biomass combustion, industrial waste heat, and geothermal heat. The advantage of ORC is that, unlike steam, refrigerants and organic fluids can be dry or isentropic. These fluids can be expanded without the risk of creating condensation in the turbine and may become superheated during isentropic expansion. Because these fluids have lower boiling points than water, they evaporate at lower temperatures and also expand further, delivering ideal performance in low-temperature systems.
Because of SWEP’s extensive experience with large refrigeration systems and passion for energy-efficient technology, we have assisted in the development of ORC systems capable of recovering and generating electricity from waste heat. SWEP offers a flexible, modular portfolio of BPHEs, optimized for ORC systems.
With the help of BPHEs, the ORC is capable of recovering heat from low-grade energy sources, including industrial waste heat, geothermal heat, and biomass combustion. Compact SWEP BPHEs can be utilized in all positions within the ORC system, where they boost efficiency and improve cost-effectiveness. Stand-alone SWEP BPHEs can be installed as preheaters or included in the design of the evaporator.
A combined preheater/evaporator is not suitable for applications that use steam as a heat source and experience temperature differences greater than 100K. These applications require separate heat exchangers for preheating and evaporation, to reduce thermal stress.
ORCs are often manufactured as modules. SWEP brazed plate heat exchangers have successfully been used for all heat exchanger elements in all types of ORC systems.
SWEP B-type brazed plate heat exchangers have large ports and L-plates to reduce pressure drop. Our large capacity range features 6” connections.