Engineering high-performance, low-GWP heat pump

Regulatory pressure is reshaping the design agenda for European heat pump OEMs. EU F-gas regulations and global phase-down commitments are accelerating the transition away from HFC refrigerants toward low-GWP alternatives, including R290. Heat pumps with total refrigerant charges around 150 g are now feasible for systems up to approximately 8 kW. Achieving such low refrigerant inventories, however, requires minimizing the hold-up volume of every component while maintaining heating capacity, efficiency and stable operation.

For heat pump OEMs, developing these high-performance low-GWP systems is not about simply replacing the refrigerant. Refrigerant safety profiles and charge limits have become defining design constraints for R&D teams developing new system architectures or selecting components for their next generation of products.

Complying with new regulations means more than using an approved refrigerant. It requires rethinking how systems are designed from the start.

For flammable refrigerants such as R290, allowable charge is tightly linked to flammability, room volume, installation, and the defined safety factors embedded in product and system standards. Achieving high efficiency while maintaining stability, safety, and reliability requires a system-level approach.

Low gwp heat pumps white paper